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Innovative Momentum

From initial design to prototype to product in your warehouse (or your customer’s distribution center), Sussex IM is your complete molding and assembly solution.

30-Plus-Year History

Sussex IM was established in January 2010, but our history goes back more than three decades. We trace our roots to Sussex Plastics Inc., formed in 1977 in Sussex, Wis. by a Hungarian immigrant. Later, as part of a major global manufacturer, we adopted the latest automation technology and lean manufacturing practices and created an industry-leading Innovation Center. That set the stage for management to purchase the company and reopen it as Sussex IM.

Custom Injection Molding

We provide custom injection molding solutions to customers in a wide variety of industries, from consumer products to industrial, residential construction, home and garden, and medical. With 65 presses and experience working with more than 100 engineering-grade resins, we offer a complete array of services, including:

• In-mold assembly;
• Proprietary flow molding for metal replacement;
• Complex part design;
• Molding and assembly of multiple components.

Our domestic and offshore tool manufacturing facilities can produce molds from Class 105 to Class 100, allowing us to meet customers’ needs for everything from prototypes to runs of millions of pieces.

Post-Molding Value-Added Services

A variety of post-molding value-added services allow us to take your product right to your customer’s shelves. They include:

• In-cycle (manual or automated) high-complexity assembly;
• Extensive secondary operations;
• Decoration, including painting, metalizing, hot stamping, pad printing, heat-transfer labeling, pressuresensitive labeling and laser engraving;
• Packaging and shipping of product to your warehouse or your customer’s distribution center.

 

Sussex IM Experience