Medical & Pharma

Custom Injection Molding for Medical Devices & Pharma Products

Sussex IM supports the medical and pharmaceutical markets with precision, consistency, and full traceability. Our vertically integrated services include custom medical injection molding and validated manufacturing processes that meet the strict demands of regulated healthcare environments.

Certified, Documented, Dependable

With ISO 13485 and ISO 9001 certifications, Sussex IM delivers reliable medical plastic injection molding backed by strong engineering support and rigorous quality control. Our team has extensive experience working with OEMs to develop safe, effective plastic parts for diagnostic, therapeutic, and pharmaceutical applications.

Our medical capabilities include:

  • Multi-shot plastic injection molding for combining soft and rigid materials
  • Insert molding solutions for embedded components, threads, or electronics
  • Overmolding vs insert molding support and application-specific material pairings
  • In-mold labeling for long-lasting, contamination-resistant decoration
  • Manual, semi-automated, and fully automated assembly in clean environments

Common Medical & Pharma Applications

We work with startups and top medical OEMs to produce custom injection molded parts for:

  • Injection molded medical devices
  • Drug delivery systems
  • Diagnostic and laboratory components
  • Connectors, valves, and fluid transfer devices
  • Disposable and single-use parts
  • Wearables and encapsulated electronics or RFID tags

Not sure if your part design is feasible? Our engineers will evaluate geometry, material requirements, and sterilization compatibility to help guide development.

Material Expertise for Medical Molding

We’ve processed more than 100 engineered thermoplastics, including resins commonly used in medical and pharmaceutical applications. Our team helps identify the right materials based on biocompatibility, sterilization method, and long-term durability.

Common medical-grade resins include:

  • Polypropylene (PP)
  • ABS
  • Polycarbonate (PC)
  • Nylon (PA)
  • Acetal (POM)
  • TPE, PETG, and Acrylic (PMMA)

Sterilization compatibility, impact strength, flexibility, and clarity are all considered during resin selection. We work closely with your team to make sure the final material supports your performance, regulatory, and supply chain goals.

Built to Scale with Confidence

Medical programs at Sussex IM benefit from our fully integrated infrastructure and team-wide accountability. Whether you need rapid prototyping, complex assembly, or a long-term production partner, we provide:

  • Prototyping and design for manufacturing (DFM) support
  • Post-molding operations like drilling, welding, and testing
  • Scalable automation systems engineered in-house
  • Fulfillment and inventory management for serialized parts

Every project moves forward with speed, structure, and control.

Certifications

Sussex IM is committed to delivering safe, consistent, and compliant injection molded parts for the healthcare sector.

ISO 13485:2016

Medical Device Quality Management

ISO 9001:2015

General Quality Management

ISO 45001

Occupational Health & Safety

ISO 14001

Environmental Management

Let’s Talk About Your Medical Molding Needs

As a medical injection molding company trusted by top OEMs, we offer practical solutions across every stage of the project, from prototyping to high-volume fulfillment.

Looking for a partner in injection molding for medical devices? Let’s explore how Sussex IM can support your next healthcare innovation.