Large black plastic crates are stacked in a factory setting near blue and white machinery, highlighting an environmentally-driven injection molding process. A worker wearing safety gear is seen in the background near a workstation.

Sustainability

Smart Manufacturing with a Lighter Footprint

Sustainability at Sussex IM starts with accountability. As a custom injection molding company, we look closely at how we operate, from energy use and water conservation to material recovery, and take meaningful steps to reduce our environmental impact.

Quality and responsibility go hand in hand. The same attention to detail that defines our plastic injection molding services also drives our continuous improvement efforts in sustainability.

Actionable Progress, Measurable Results

Our most recent Environmental Report highlights the real-world impact of our ongoing sustainability efforts. These initiatives are driven by both company goals and employee-led improvements aimed at smarter, more efficient operations.

Recent results include:

  • Installing energy-efficient dryers in our material handling system, reducing electricity use by approximately 160,000 kWh each year – equivalent to 112 metric tons of CO₂e
  • Auditing and repairing compressed air system leaks, saving an estimated 139,000 kWh (97 metric tons CO₂e)
  • Enhancing our closed-loop water system, projected to conserve over 15,000 gallons of water annually
  • Diverting 164,000+ pounds of wood from landfills through our pallet recycling and repair program
  • Processing more than 188,000 pounds of regrind material and rejected plastic parts into usable material through our recycling partners

These outcomes reflect a practical, team-based approach to building better processes for our customers and the environment.

A blue and green gradient check mark inside a circular outline on a light gray background, symbolizing the quality assurance provided by Precision Injection Molding Services.

Installing energy-efficient dryers in our material handling system, reducing electricity use by approximately 160,000 kWh each year – equivalent to 112 metric tons of CO₂e

A blue and green gradient check mark inside a circular outline on a light gray background, symbolizing the quality assurance provided by Precision Injection Molding Services.

Auditing and repairing compressed air system leaks, saving an estimated 139,000 kWh (97 metric tons CO₂e)

A blue and green gradient check mark inside a circular outline on a light gray background, symbolizing the quality assurance provided by Precision Injection Molding Services.

Enhancing our closed-loop water system, projected to conserve over 15,000 gallons of water annually

A blue and green gradient check mark inside a circular outline on a light gray background, symbolizing the quality assurance provided by Precision Injection Molding Services.

Diverting 164,000+ pounds of wood from landfills through our pallet recycling and repair program

A blue and green gradient check mark inside a circular outline on a light gray background, symbolizing the quality assurance provided by Precision Injection Molding Services.

Processing more than 188,000 pounds of regrind material and rejected plastic parts into usable material through our recycling partners

What’s Ahead

We’re committed to expanding our sustainability efforts in measurable, strategic ways. The 2024/2025 Environmental Report outlines new plans and progress, including further investment in equipment upgrades, data tracking systems, and circular material strategies.

Let’s Shape a Smarter Future Together

Working with Sussex IM means more than gaining a reliable manufacturing partner. You also gain a team committed to responsible growth. From material selection for injection molding to full-scale production, we help customers integrate sustainability into their supply chain without sacrificing performance or efficiency.