Diverse Experience Across Many Industries

We have over 40 years of experience as a custom injection molder – and from our very first year, we were a value-added injection molder. We added metal inserts, assembled components, and performed CNC machining operations – whatever it took to keep succeeding. Our first customers represented a diverse range of applications – from chemical pump housings to cosmetic compacts – and they are still with us today.
In addition, we have customers in the healthcare, consumer, and sporting goods industries. These varied applications give us valuable insight and experience to apply to new challenges.

Health and Hygiene

Now more than ever, health and hygiene products are at the forefront in the plastics industry and are critical in today’s world. End-users demand an aesthetically pleasing, cost-effective, but most importantly, safe product for their homes and businesses. Innovative design, material selection, and design for manufacturability become the priorities along with speed to market. Our team of engineers is ready to help with your next health & hygiene project.

Capabilities Include:

  • In-mold labeling
  • Pad Print
  • Hot Stamp
  • Final Assembly & Fulfillment

Home and Garden

For the past 25 years, Sussex IM has been a trusted supplier in urban pest management and home & garden devices and equipment. With our product Design for Manufacturing (DFM) approach, in-house automation/robotics and just-in-time manufacturing, we have proven our value by delivering high-quality consumer solutions to leading brands.

Capabilities Include:

  • Custom automation
  • COM Costs Control
  • Success with Complex Resins and Additives
  • EPA registered facility
  • Pellet to product

Medical/Pharma

With the addition of our ISO Class 8 clean room, due to be completed in January 2021, we will have the ability to apply our innovation, service, flexibility, and value-add to the medical and pharma markets.

Capabilities Include:

  • ISO Class 8 manufacturing cells
  • ISO 13485
  • Unique sequential serialization
  • In-mold labeling
  • Automated assembly/verification
  • Two-shot and progressive over molding
Learn About Our Expanding Medical Capabilities

Cosmetic

For the past 40 years, Sussex IM has been a trusted supplier in the cosmetics and personal care industry. With our automation and lean manufacturing capabilities, we have proven our success by delivering high-quality products to some of the top cosmetic brands in the industry.

Capabilities Include:

  • Automated Assembly
  • In-process environmentally-friendly decoration
  • In-mold labeling
  • Sustainability

Sporting Goods

From blow-molded bottles to two-shot mouth guards, we have extensive experience in the sporting goods industry. At Sussex IM, we have the ability to create fully automated cells that mold, decorate, pressure test, and package all in line.

Capabilities Include:

  • Insert-molded grips
  • Soft TPE overmold and two-shot molding for style, function and ergonomics
  • In-line assembly and retail packaging
  • Pressure Testing
  • In-mold label decoration
  • Full 3PL services for direct retail and online commercial support

Consumer Products

The mission at Sussex IM is to solve problems that satisfy consumer needs. Over the years, we have enjoyed partnering with entrepreneurs and assisting them with their product idea from conception to fulfillment.

Capabilities Include:

  • Part Design
  • Customization
  • Retail Packaging
  • Fulfillment

Food Service

Plastic is one of the most common materials used in the food service industry. At Sussex IM, we ensure all of our food service products are manufactured according to NSF guidance and CGMP guidelines while meeting our customers’ expectations.

Capabilities include:

  • In-mold labeling
  • Automation
  • NSF Guidance
  • CGMP guidelines

DO YOU HAVE ANY QUESTIONS?

Please feel free to contact us; we would love to help!