Summary of Position
The Cell Lead coordinates all activities of his/her team to meet specific production, quality, and scheduling targets. This includes, but is not limited to, preparing all production and daily tasks in advance of the start of the shift, completing all necessary activities at the end of the shift, coordinating activities with other Cell Leads, effectively placing and training Operators within the team, ensuring that they are productive, and are provided all the necessary tools and resources. This also includes completing start-up, shutdown, and work order changes. The Cell Lead provides training and assistance in quality, auditing, record keeping, etc., to ensure the team’s targets are achieved. In addition, he/she ensures that assigned rework projects run smoothly.
Essential Duties, Responsibilities, & Authority
- Starts-up checklist verification that the line was cleared, cleaned and set up for a new work order.
- Verifies line layout, work orders, and production/quality documents.
- Verifies work order to make sure all items on it are at the press (WIP, components, packaging, labels, IMLs, tape).
- Obtains scales and product/limit standards.
- Performs label verification and labor counts.
- Reviews the BOM, and adds the number to the press.
- Audits GOJO, MRE, MRY, SSAP.
- Completes customer-specific forms (ex. lot control forms).
- Completes non-conforming product notification forms for any non-conforming material.
- Completes non-conforming components form as necessary.
- Gets standard tools for operators (ex. nippers, gloves, green tape, etc.).
- Takes parts to QA2 three times a shift.
- Reviews goal boards.
- Completes production reporting and start/stop counts.
- Follows the production cell audit checklist for the job. This verifies the following: GMP, safety, 5S, visual inspection, scale verification, camera verification, labor count, and cycle time.
- Checks line clearance.
- Reviews batch record/GDP and submits to QA.
- Completes IML/heat transfer and closeout form.
- Returns product/limit standards to QA2 and submits last shots.
- Oversees rework and completes required paperwork.
- Serves as backup for Admin Supervisor and Metrology Specialist as needed.
- Provides direction and good communication to Op 3s and trains operators.
- Follows Sussex IM’s environmental policies to protect and minimize our impact on the environment.
- Maintains a safe 5S working environment to minimize the possibility of an injury. Always acts in a safe manner and ensures that those around them do not put themselves or others at risk. Reports any unsafe conditions to a manager.
- Performs other related duties and assignments as assigned or required.
Required Education, Credentials, & Certifications
- High School diploma or equivalent preferred
Job Specification
- Minimum of 1 year’s experience in plastic injection molding manufacturing
- Must have completed training for all three job tiers
- Must be able to work with a diverse workforce.
- Requires keen vision (20/20 corrected) and normal color perception.
- Must have proven good attendance record (<40 hours/year)
Knowledge, Skills & Abilities
- Uses good interpersonal communication techniques to work with subordinates and/or co-workers. Is courteous and helpful when interacting with fellow employees. Helps to create a positive work environment.
- Must have basic math and computer skills.
- Demonstrated knowledge of the injection molding process and Operator skills.
- Critical thinking skills
- Takes initiate to gather and pass information to help others.