Decoration

Plastic Part Decoration That Adds Value and Visual Appeal

At Sussex IM, decoration isn’t an afterthought – it’s part of how we help products stand out. With decades of experience serving cosmetics and consumer brands, we offer a full range of plastic part decoration services tailored to material, performance, and aesthetic goals.

From simple branding to complex multi-color graphics, our in-house capabilities cover pad printing, hot stamping, heat transfer, and in-mold labeling (IML). Every technique is evaluated for durability, visual clarity, and compatibility with your molded part and substrate.

Built for a Range of Applications

Our decoration processes support a wide variety of markets and plastic substrates. Common applications include:

  • Cosmetics and personal care packaging
  • Injection molded medical devices
  • Sanitizer and soap dispensers
  • Sports and recreation gear
  • Lawn and garden products
  • Industrial components

We collaborate with you early to determine the right method based on part geometry, surface finish, and end-use requirements. When needed, we also apply surface treatments like corona, flame, or chemical treatment to support adhesion and long-term performance.

Plastic Part Decoration Techniques at Sussex IM

Pad printing transfers a two-dimensional image onto a three-dimensional plastic part using a silicone pad. This is a cost-effective solution for short runs, sampling, and detailed graphics, even on contoured surfaces.

Benefits:

  • Ideal for proofs and prototypes
  • Works on complex shapes and small features
  • Available in 1-, 2-, and 4-color options
  • Sample with in-house polymer clichés before investing in steel tooling

Hot stamping uses heated dies to apply metallic or pigmented foils directly onto a plastic surface. It’s a great choice for high-volume branding with a durable, high-end look.

Benefits:

  • Durable, single-color decoration
  • Works well for larger production runs
  • Compatible with roll-on or vertical presses
  • Clean, crisp marks with branded visual impact

This process applies pre-printed graphics onto plastic parts using heat and pressure. It’s ideal for high-volume production requiring detailed, multi-color decoration.

Benefits:

  • Supports multiple colors and detailed graphics
  • Efficient for large-volume runs (50,000+)
  • Works on flat or slightly contoured surfaces
  • Offers a clean, consistent finish

Laser engraving creates permanent markings directly on molded parts without inks or labels. It’s ideal for logos, serial numbers, and other high-precision elements.

Benefits:

  • Clean, high-contrast marks on a range of substrates
  • Excellent for traceability or branding
  • No consumables or post-processing required
  • Consistent results even on small or curved parts

Pressure sensitive labels provide a versatile option for adding branding or functional graphics post-molding.

Benefits:

  • Fast application and minimal setup
  • Ideal for short runs or product variations
  • Wide range of materials and finishes
  • Good adhesion on flat and slightly curved surfaces

Looking for High-Volume Decoration with Zero Post-Processing?

Consider In-Mold Labeling (IML)

In-mold labeling fuses the label to the plastic part during the molding process, eliminating secondary steps. This approach creates an integrated, high-resolution finish that won’t peel, scuff, or fade over time. Learn more on our In-Mold Labeling page.

Partner with a Plastic Injection Molding Company That Handles It All

Sussex IM combines decades of plastic injection molding experience with in-house decoration, automation, and fulfillment services. We help customers at every stage of development, guiding them in selecting a plastic part decoration method that meets the look, function, and lifecycle requirements of the product.

Let’s talk about your next decorated plastic part.