Medical

Certified, Documented, Dependable

With ISO 13485 and ISO 9001 certifications, Sussex IM delivers reliable medical plastic injection molding backed by strong engineering support and rigorous quality control. Our team has extensive experience working with OEMs to develop safe, effective plastic parts for diagnostic, therapeutic, and pharmaceutical applications.

Our medical capabilities include:

Multi-shot plastic injection molding for combining soft and rigid materials

Insert molding solutions for embedded components, threads, or electronics

Overmolding vs insert molding support and application-specific material pairings

In-mold labeling for long-lasting, contamination-resistant decoration

Manual, semi-automated, and fully automated assembly in clean environments

Common Medical & Pharma Applications

We work with startups and top medical OEMs to produce custom injection molded parts for:

Injection molded medical devices
Drug delivery systems
Diagnostic and laboratory components
Connectors, valves, and fluid transfer devices
Disposable and single-use parts
Wearables and encapsulated electronics or RFID tags

Not sure if your part design is feasible? Our engineers will evaluate geometry, material requirements, and sterilization compatibility to help guide development.

Material Expertise for Medical Molding

We’ve processed more than 100 engineered thermoplastics, including resins commonly used in medical and pharmaceutical applications. Our team helps identify the right materials based on biocompatibility, sterilization method, and long-term durability.

Common medical-grade resins include:

Polypropylene (PP)
ABS
Polycarbonate (PC)
Nylon (PA)
Acetal (POM)
TPE, PETG, and Acrylic (PMMA)

Sterilization compatibility, impact strength, flexibility, and clarity are all considered during resin selection. We work closely with your team to make sure the final material supports your performance, regulatory, and supply chain goals.

Learn More About Material Selection

Built to Scale with Confidence

Medical programs at Sussex IM benefit from our fully integrated infrastructure and team-wide accountability. Whether you need rapid prototyping, complex assembly, or a long-term production partner, we provide:

Prototyping and design for manufacturing (DFM) support
Post-molding operations like drilling, welding, and testing
Scalable automation systems engineered in-house
Fulfillment and inventory management for serialized parts

Every project moves forward with speed, structure, and control.

Medical Molding Built for Confidence and Control

Certified, Documented, Dependable

Common Medical & Pharma Applications

Material Expertise for Medical Molding

Built to Scale with Confidence

Certifications

ISO 13485:2016

ISO 9001:2015

ISO 45001

ISO 14001

Need a Partner for Medical Molding?