Expanded Medical Capabilities
Our future-focused advanced medical injection molding capabilities and services are designed for the future — while exceeding the expectations of today.
In addition to custom injection molding operations, Sussex IM operates a full expansion of capabilities, including an ISO Class 8 clean room to support our ever-growing medical market. Supported by ISO 13485 & ISO 9001 certifications, Sussex IM’s highly skilled staff is experienced in medical/pharma IQ, OQ, and PQ validation and controlled manufacturing.
Sussex IM is dedicated to innovation. We converted one of our manufacturing facilities to include an ISO Class 8 clean room to accommodate growth. Along with particulate filtering, the room-within-a-room features positive airflow and additional environmental controls.
Designed to meet the most rigorous standards, our ISO Class 8 Cleanroom features HEPA Filtration efficiency up to 99.99% at 0.3 microns. Creating a particulate-free environment is key to maintaining the highest quality standards the medical manufacturing industry demands.

What can Sussex IM Medical do for You?

Multi-shot Molding
Create complex parts by bonding two materials together in a single operation to create a single part. Sussex IM can mold two-color parts, add soft touch finishes to parts and add custom gaskets to medical parts.

Insert Molding
Mold material around an insert piece to produce a single part. Improve product performance, optimize appearance, and ensure product consistency with help from the experts at Sussex IM.

Over Molding
Combine two or more components by molding over the top of one another to create a single part. Let Sussex IM engineers and technicians assist in part and tool design for high-volume production of over molded medical parts.

In-mold Labeling
Decorate a part during the injection molding process to extend the longevity of the decoration and increase variety of design and finish options.

Assembly
Utilize our experienced team of operators to perform sub-assemblies in-line through manual, semi-automated and fully automated assembly options.