Expanded Medical Capabilities


Our advanced medical injection molding capabilities and services are designed for the future – while exceeding the expectations of today

Our future-focused advanced medical injection molding capabilities and services are designed for the future — while exceeding the expectations of today.

In addition to custom injection molding operations, Sussex IM operates a full expansion of capabilities, including an ISO Class 8 clean room to support our ever-growing medical market. Supported by ISO 13485 & ISO 9001 certifications, Sussex IM’s highly skilled staff is experienced in medical/pharma IQ, OQ, and PQ validation and controlled manufacturing.

Sussex IM is dedicated to innovation. We converted one of our manufacturing facilities to include an ISO Class 8 clean room to accommodate growth. Along with particulate filtering, the room-within-a-room features positive airflow and additional environmental controls.

Designed to meet the most rigorous standards, our ISO Class 8 Cleanroom features HEPA Filtration efficiency up to 99.99% at 0.3 microns. Creating a particulate-free environment is key to maintaining the highest quality standards the medical manufacturing industry demands.

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What can Sussex IM Medical do for You?

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Multi-shot Molding

Create complex parts by bonding two materials together in a single operation to create a single part. Sussex IM can mold two-color parts, add soft touch finishes to parts and add custom gaskets to medical parts.

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Insert Molding

Mold material around an insert piece to produce a single part.  Improve product performance, optimize appearance, and ensure product consistency with help from the experts at Sussex IM.

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Over Molding

Combine two or more components by molding over the top of one another to create a single part.  Let Sussex IM engineers and technicians assist in part and tool design for high-volume production of over molded medical parts.

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In-mold Labeling 

Decorate a part during the injection molding process to extend the longevity of the decoration and increase variety of design and finish options.

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Utilize our experienced team of operators to perform sub-assemblies in-line through manual, semi-automated and fully automated assembly options.

Chat with a Sussex IM engineer today!

Product Categories
  • Drug delivery devices
  • Fluid management and collection
  • Medical Plastic Components
  • Therapeutic Devices
  • Atomizers/Inhalers
  • Single-Use Disposables
  • Connector, Ports and Luers
  • Test Kits
Medical Molding Capabilities
  • Unique sequential serialization
  • In-mold labeling
  • Automated assembly
  • Verification
  • Two-shot and progressive over molding
  • ISO 13485
  • ISO Class 8 manufacturing cells
  • 135Ton KraussMaffei

Sussex IM ISO Certifications


ISO 45001

ISO 9001

ISO 13485

ISO 14001

Additional Medical Molding Content

Medical Content Library

Read More on our Blog